The Latest in Liquid Cooling for Data-Centres
October 26, 2025
Liquid cooling is revolutionising data centres, enabling higher rack densities, improved energy efficiency, and sustainability for AI workloads.

Introduction — Why It Matters

The rapid rise of AI-driven workloads and high-density racks is forcing a fundamental redesign of how data-centres are cooled. Traditional air-cooling systems are increasingly inadequate, and liquid cooling is no longer just a niche option — it's becoming a strategic necessity. Data Center Frontier+2Data Centers+2

What’s Driving the Shift

  • Rising power densities: With racks approaching and exceeding 30 kW to 100 kW (and climbing toward 1 MW per rack) to support next-gen GPUs/AI hardware, the heat load is outpacing what air can handle. Techzine Global+2Data Centers+2
  • Energy & sustainability pressure: Liquid cooling systems offer significant reductions in energy consumption, improve PUE (Power Usage Effectiveness), and open up opportunities for waste-heat reuse. DataCenterKnowledge+2STL Partners+2
  • Space & layout constraints: Liquid cooling enables denser rack placement, smaller facility footprints, and more flexible site selection — especially important for edge/AI data centres. Data Centers+1
  • Ecosystem maturity: What was once experimental is now gaining traction, with more vendors, standards, and use-cases supporting liquid cooling. TechMezine+1

Key Technologies & Approaches

  • Direct-to-Chip (D2C) Cooling: Coolant circulates via cold-plates mounted directly on processors and other hot components — shortening thermal path and improving efficiency. Data Centers
  • Immersion Cooling: Entire servers or server modules are submerged in non-conductive dielectric liquids; offers ultra-high thermal efficiency. DataCenterKnowledge+1
  • Closed-Loop & Reuse Systems: Coolants and systems designed for high temperature reuse (e.g., hot-water loops used for district heating) are becoming more common. STL Partners+1
  • Hybrid Cooling & Monitoring: Many data-centres are adopting hybrid air/liquid systems, plus AI-driven monitoring/optimisation to dynamically adjust cooling paths. Eziblank+1

Benefits & Business Case

  • Higher thermal capacity per rack: Liquid cooling comfortably supports far higher heat loads than air (30–100 kW+ vs ~10–15 kW). Data Centers
  • Reduced energy consumption: Less reliance on fans, chillers, large airflow volumes; better thermal conductivity means less wasted energy. Data Centers+1
  • Smaller footprint & more flexible layouts: Enables denser equipment placement and even site conversions for edge or AI-specialist data centres. The Australian
  • Improved sustainability metrics: Lower carbon footprint, potential to reuse waste heat, reduced water/air usage in some designs. Persistence Market Research

Challenges & Things to Watch

  • Higher upfront cost & infrastructure changes: Retrofitting existing facilities for liquid cooling can be expensive and complex. Data Centers+1
  • Operational complexity & maintenance: Liquid systems require specialized skills for pump/fluid management, leak detection, and redundancy design. Data Centers
  • Vendor/standardisation maturity: Although improving, the ecosystem is less mature than traditional air-cooling systems — decisions must consider long-term support. TechMezine
  • Site water/heat reuse and local regulations: The ability to reuse heat or manage fluid loops depends on location, local infrastructure and regulatory environment. STL Partners

Implications for Data-Centre Strategy (Especially for AI/High-Performance Workloads)

  • If you’re designing or upgrading a facility to host AI/GPU clusters (for example, for generative AI, quantum simulation, or high-density HPC), you must evaluate liquid-cooling early in the design. Waiting until after layout/power decisions may be too late.
  • Monitor fluid-cooling supply-chain developments (cold-plates, immersion tanks, coolant fluids, monitoring systems) — vendors are innovating rapidly. Electronic Design
  • Consider modular architectures or edge deployments where liquid cooling allows placement in non-traditional locations (urban office-buildings, smaller sites) as part of an edge/AI strategy.
  • If you’re in a region where waste-heat reuse is viable (district heating, industrial partners), liquid cooling creates the opportunity to turn thermal output into value, not just cost.
  • From an educational/outreach perspective (which ties into your generative AI/quantum work), liquid cooling offers a compelling narrative: hardware design, thermal physics, infrastructure change — all underpinned by the explosion in AI workloads.

Conclusion

Liquid cooling has moved from “nice to have” to “must have” for modern data-centres. Driven by AI, high-density computing, sustainability mandates, and space/power constraints, the shift is well underway. While challenges remain — higher cost, infrastructure change, skills — the benefits around capacity, efficiency and flexibility are clear. For anyone designing next-generation computing facilities (or teaching about them), the message is that cooling strategy is no longer secondary — it’s central.

Eamonn Darcy
AI Technical Director
Sources:
  • datacenterfrontier.com
  • techzine.eu
  • datacenterknowledge.com
  • datacenters.com
  • techmezine.com
  • stlpartners.com
  • eziblank.com
  • theaustralian.com.au
  • persistencemarketresearch.com
  • electronicdesign.com